Deutsch 
Français 
中文 Type H-HP D - hybrid heated
Description
A so-called "hybrid heating" system combines the FAST/SPS process with one or more heating systems that typically apply heat to the pressing tool systems from the outside. This allows the thermal gradients of a standard FAST/SPS setup—which generally run from the inside out—to be balanced by the oppositely directed gradients of the additional heating system. Further improvements are achieved regarding heating rates and temperature uniformity, while retaining all the aforementioned benefits.
Hybrid technology proves particularly advantageous for preventing radial temperature gradients in large-format components or when processing materials with insufficient thermal conductivity.
Nanomaterials can be sintered without significant grain growth:
- FGMs (Functionally Graded Materials)
- Composite materials
- Innovative hard metals
- Aluminum and copper alloys, as well as intermetallic compounds
- Structural and functional ceramics
Functions
- Measurement of compaction travel and speed
- Temperature measurement and control via axially/radially positioned pyrometers and/or flexible thermocouples (TCs)
- Freely programmable sintering parameters with up to 100 segments per recipe
- Variable pulse on/off programming (1–999 ms), configurable separately for each segment
- Heating rates of up to 1000 K/min (depending on tool size)
- Comprehensive software for data recording and analysis of all sintering parameters
- User-friendly process management system available online
- High-performance induction heating coil for FAST Hybrid technology
- Semi-continuous systems available for industrial applications
Main Specifications
- Working temperature up to 2200 °C
- Hybrid heater combination (direct, indirect, hybrid)
- Vacuum: 5x 10-2 mbar(a)
- Furnace atmosphere: Ar / N2 / He / H2 (3 %)
- Servo-hydraulic force control
- Precise, rigid press frame with low deformation and accurate plunger guidance
- Easy accessibility
- Double-walled, water-cooled stainless steel vacuum container
- Handling systems, especially for large-format systems
- Comprehensive, user-friendly control system
- Siemens S7 and WinCC
- Stange SE and ECS 2000
Options
- Working temperature up to 2500 °C
- in air up to max. 1400 °C
- additional furnace atmosphere
- Infront mounted glove box for loading/unloading air sensitive materials in an inert gas atmosphere
- High vacuum: 5 x 10-5 mbar
- Rapid cooling systems
- Multi-chamber cooling systems
- automatic operation
- exchangeable induction coils
- Debinding / dewaxing
- Cooling water supply by chiller or heat exchanger units
- Special sizes and functions
- Expansion option for flash sintering (electric field strength flash sintering)
- UHS: UltraFast High-Temperature Sintering
| H-HP D Standardtypes |
Dimensions Component [mm] |
Max. Pressing force [kN] |
Max. Heating power FAST [kW] |
Max. Heating power induction [kW] |
Max. Heating power Hybrid [kW] |
|---|---|---|---|---|---|
| H-HP D 10 | Ø 40 (60) | 100 | 35 | 30 | 60 |
| H-HP D 25 | Ø 100 | 250 | 60 | 80 | 100 |
| H-HP D 60 | Ø 150 | 600 | 120 | 120 | 200 |
| H-HP D 125 | Ø 200 | 1250 | 180 | 180 | 250 |
| H-HP D 320 | Ø 300 | 2500 | 300 | 300 | 500 |
| H-HP D 400 | Ø 400 | 4000 | 400 | 400 | 700 |
